Senior Process Engineer

About the role

Johnson Controls is looking for a Senior Process Engineer who develops and improves manufacturing processes and trains operators to follow safe, capable methods. The role covers process optimization, failure prevention, tooling and automation, and leads cross-functional projects on process improvements, automation, capacity expansion and product transfers.

Key responsibilities

• Provide a safe and capable process for the operator and optimize the process
• Design and implement statistical techniques: Statistical Process Control, Poka Yoke, DOE, and develop PFMEA
• Participate in DFAM of new or redesigned products and coordinate improvements based on customer complaints and corrective actions
• Support cost saving, manage production tooling upgrades, replacements and repairs, and select equipment and tools for new products
• Lead automation initiatives and keep equipment in good condition, monitoring OEE and TPM
• Handle corrective actions from internal failures, customer complaints and field returns, manage CAR projects and define critical spare parts and consumables
• Create temporary change notices (TCN), update ODS for engineering changes, and lead cross-functional projects
• Mentor Process Engineers and Engineering Technicians and take part in EHS, risk assessment, incident investigations and plant programs such as SafeTrack, 6S and the suggestion system

Required profile

• Bachelor's degree in Electronic Engineering or Mechatronics
• 5-10 years of experience
• English at 90% or bilingual
• Experience in final assembly and certification in Six Sigma

Required skills

• Statistical control tools, DOE, Lean Manufacturing and Six Sigma
• Poka Yoke, PFMEA, Control Plan, DFAM
• SolidWorks, SAP, PTC WindChill, Creo, AutoCAD, Microsoft Office, Advanced Excel (Power Query)
• Ability to present technical information and leadership

What we offer

• Comprehensive benefits package
• Professional growth and development opportunities
• Supportive, inclusive work environment
• Work-life balance and employee well-being